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Case of Application

Smart Vibration Diagnosis and Monitoring System

Automatic warehousing

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Automatic Warehousing - Automatic Transport Vehicle Motor Fit State Monitoring

As the demand for localized manufacturing becomes popular each day, allocation of the global supply chain is getting more and more complex. Automatic warehousing and logistics efficiency needs to be enhanced urgently for the logistics industry in order to save the cost and to shorten the lead time while coping with the constantly changing market demand flexibly. The speed at which goods go on and off the shelves and the stability of the automatic warehousing system affect warehousing efficiency directly, too; it is also one of the logistic industry's competitive advantages.

Our: “Smart Vibration Diagnosis and Monitoring Solution”, with the smart vibration sensor placed on the forward/backward, upward/downward motors of the transport vehicle and Our: “Smart Vibration Diagnosis and Monitoring Solution”, with the smart vibration sensor placed on the forward/backward, upward/downward motors of the transport vehicle and the forward/backward, upward/downward motors of the powered supports and the Edge AI Host, can monitor the fit state of each motor at any time while the transport vehicle moves quickly and sends out an alert message through WiFi to the receiving end of the Central Control Room as soon as the motor experiences abnormalities to allow early replacement of an abnormal motor and to maintain the uptime of the transport vehicle. The originally set goals are fulfilled after testing over a long period of time.

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Customer demand:

  • Required transmission of excessive motor vibration data in real time through WiFi during long-distance rapid movement

  • Precise measurement of vibration values and capability of resisting interference from environmental vibration statics

  • Timely monitoring of motor fit state is required to minimize losses caused by motor abnormalities

  • Recording of historical vibration data is required to be the comparison basis

  • Easy-to-learn and easy-to-operate user interface

  • ​High CP ratio to create value for the machine tool

Key issues:

  • How to transmit excessive motor vibration data in real time through WiFi during long-distance rapid movement

  • Commercial vibration sensors are too big and involve great errors

  • Sensor, host, and software from different companies to make integration and troubleshooting difficult

  • Highly difficult cross-disciplinary collaboration and difficult cross-field communication

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Solution:

  • Exclusive Muses-stream™ for high-speed transmission of data

  • Ultra-small smart vibration sensor and Edge AI host

  • Customized data collection and AI model development

  • Repeated verification in the field to confirm the operational efficacy

  • Streamlining of structure with integration of software and hardware

​​Benefits to Be Fulfilled:

  • Increased transport vehicle uptime

  • Improved fulfillment of automation

  • On-time delivery for improved customer satisfaction

  • Easy to reflect upon and track issues

Architecture

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